Inert Alumina Ceramic Balls

Inert Alumina Ceramic Balls

Inert ceramic (porcelain) balls are used to fill and support the catalyst layer in catalytic columns and reactors, and as grinding bodies in ball mills.

The balls are made of high quality solid pressed silicate porcelain with an aluminum oxide content of Al2O323% (in the range of 23-26%). They have high mechanical strength, resistance to acid, alkali, and some organic solvent, and resistance to thermal shock, which makes them all ideal choice for support of all types of catalysts.

Ceramic Balls are available to the order of sizes from 3 mm to 50 mm in diameter. Other types of ceramic products can be made upon your request indicating the necessary technical data.

PDFDatasheet PDF for Inert Ceramic Balls

Our company is engaged in the production and sale of ceramic packing, including Inert Alumina Ceramic Balls. All our products pass strict quality control and comply the necessary standards. Since we are a manufacturer and dealership margins are not included in the price of the final product, we have a low price for Ceramic Balls. Corresponding quality documents are provided. Detailed technical specifications and dimensions Ceramic Balls are shown below.

The final price for Inert Ceramic Balls depends on the quantity, delivery terms and form of payment.

For questions regarding the acquisition of Ceramic Balls, send an email request to:

info@asenergi.eu.com

And we will provide you a commercial offer for delivery.
For a large number, we will provide an individual price!!!

We are interested in local partners and distributors for long-term cooperation.

We are open to manufacture products at our production facilities according to your requests and technical task.

Common Specifications of Inert Alumina Ceramic Balls:

Nominal size Price / Ton Packing Density, kg/m3 Surface area, m2/m3 Free Volume, %
1/8" – 3mm Ceramic Balls 1/8" (3mm) on request
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1400 720 44
1/4" – 6mm Ceramic Balls 1/4" (6mm) on request
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Add
1400 520 44
3/8" – 9mm Ceramic Balls 3/8" (9mm) on request
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Add
1400 360 44
1/2" – 13mm Ceramic Balls 1/2" (13mm) on request
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Add
1350 275 45
3/4" – 19mm Ceramic Balls 3/4" (19mm) on request
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Add
1350 190 45
1" – 25mm Ceramic Balls 1" (25mm) on request
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Add
1350 144 45
1¼" – 32mm Ceramic Balls 1-1/4" (32mm) on request
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Add
1350 120 45
1½" – 38mm Ceramic Balls 1-1/2" (38mm) on request
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Add
1350 100 45
2" – 50mm Ceramic Balls 2" (50mm) on request
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Add
1350 75 45

Packing and mechanical properties of Inert Ceramic Balls:

Nominal size
(inch – mm)
Packing Density Specific Surface Void Fraction, % Compressive Strength per ball, kg
kg/m3 lb/ft3 m2/m3 ft2/ft3
1/8" – 3mm 1400 88 720 220 44 30
1/4" – 6mm 1400 88 520 158 44 50
3/8" – 9mm 1400 88 360 110 44 120
1/2" – 13mm 1350 84 275 84 45 180
3/4" – 19mm 1350 84 190 58 45 300
1" – 25mm 1350 84 144 44 45 400
1¼" – 32mm 1350 84 120 37 45 520
1½" – 38mm 1350 84 100 30 45 600
2" – 50mm 1350 84 75 23 45 720

Chemical composition for 23% Inert Alumina Ceramic Ball:

Al2O3 + SiO2 Al2O3 SiO2 Fe2O3 CaO MgO K2O + Na2O Other
> 92% 23-26% 68-72% 0.4-0.8% 0.6-0.9% 0.6-1.2% < 3.5% < 1%

Physical properties of Ceramic Balls:

Acid resistance >99.6%
Alkali resistance >85%
Water absorption 0.1-0.5%
Porosity <1%
Bulk density 1.35-1.4 g/cm3
Specific gravity 2.3-2.4 g/cm3
Free volume 44-45%
Compressive strength 400 N/mm2
Elasticity modulus 60 GPa
Moh's hardness 7-8 scale
Thermal conductivity 1.0-1.5 W/mK
Specific heat 680-840 J/kgK
Maximum operating temperature 920-1050°C
Thermal expansion (500°C) 0.2%
Thermal shock stability (500°C then water cooling) 10 times

Inert Alumina Ceramic (Porcelain) Balls Manufacturing:

  • manufacturing
  • manufacturing

Datasheet (pdf specification) for Inert Ceramic Balls:

PDFDatasheet PDF for Inert Ceramic Balls


Production and Application of Inert Ceramic (Porcelain) Balls

  • as supporting carriers for catalysts, absorbents, as molecular sieves;
  • to fill the reaction apparatus, they act as a distributor of reagents and coolant in the petrochemical and chemical industries;
  • as grinding bodies for milling materials in ball mills when grinding and mixing chemicals, pharmaceuticals, dyes, grinding metal surfaces, grinding food raw materials in the food industry.

The balls have extremely low water absorption (real <0.1%), high acid resistance (>99.6%), and a long service life subject to operating conditions.

Porcelain balls are made of silicate (alumina) porcelain by powder compaction of the mass, molding, pulling through the mouthpiece, with diameters ranging from 3 mm to 50 mm. Other types of ceramic products can be made upon your request indicating the necessary technical data.

Products are packed in plastic bags in an amount not exceeding a weight of 30 kg. Transportation in the container is allowed without pallets.

Inert Alumina Ceramic (Porcelain) Balls of size 3-50mm by AS ENERGI

You can buy Ceramic Balls from us in any volumes, and when ordering large lots, the price will be lower.

We have earned the trust of customers and cooperate with companies from neighboring countries.

To purchase Inert Ceramic Balls, send an email request to:

info@asenergi.eu.com

And we will provide you a commercial offer for delivery.


An example of the using of ceramic inert balls to support catalyst in a reactor

Support Ball Diagram

Ceramic Balls (also known as support ball, inert ball and catalyst support media) were very important component in the catalytic process in the refinery, gas processing and petrochemical industry.

Its main function is to act as packing material and at the same time to support the catalyst bed in order to prevent breakthrough or loss of catalyst or adsorbent materials downstream of the reactor vessels due to the high pressure and temperature inside the reactor vessels during the operation.

Ceramic ball come up with a few different sizes, which are 1/8", 1/4", 3/8", 1/2", 3/4", 1", 1¼", 1½", 2". The size was arranged layer by layer at the top and bottom of the vessel, with different sizes of ceramic ball.

Chemical reaction in a reactor (designations on the diagram):

  1. The raw materials flow down from the upper part.
  2. The raw materials go through the inert balls, to the catalyst area.
  3. The raw materials chemically react at the catalyst area and get chemically engineering. It becomes the secondary raw materials (products).
  4. The chemical engineered materials (products) pass through the inert balls and flows to next process.

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